Árpád Veress - ExProfessional

All about explosion protection

Ex mixtures with Ammonia

Published: 03/04/2026

#Ex personnel competency#Explosion protection#liftimetracking

Ex mixtures with Ammonia

Why ammonia becomes dangerous in mixtures?

Ammonia (NH₃) is a reducing agent, a nitrogen donor and chemically reactive with oxidizers and certain metals. When mixed with the wrong substances, it can form Highly unstable intermediates, Shock-sensitive compounds and Violent exothermic reactions.

Halogens (F₂, Cl₂, Br₂, I₂)

Halogens are strong oxidizers; ammonia is a reducing agent → redox reaction.

Typical outcome is formation of nitrogen trihalides, e.g.: Nitrogen trichloride (NCl₃), Nitrogen tribromide (NBr₃) and Nitrogen triiodide (NI₃). This is dangerous because these compounds are Extremely unstable, Shock-sensitive and Can detonate from Touch, Heat and Drying

Classic example: nitrogen triiodide (NI₃), which Can explode just by a slight vibration

Industrial relevance

  • Chlorine cleaning systems
  • Water treatment plants
  • Chemical plants

Mixing ammonia + chlorine = real accident scenario

Hypochlorite (bleach)

Reaction pathway is Ammonia + hypochlorite (NaOCl) → Chloramines + possibly NCl₃

Products are NH₂Cl (monochloramine), NHCl₂ (dichloramine) and NCl₃ (nitrogen trichloride). Possible hazards are Toxic gas release (primary risk) and Explosion risk (secondary but real).

NCl₃ is Volatile and Explosive under certain conditions

In industrial scale missing is possible E.g: cleaning systems, CIP systems and Water disinfection → this can become a major process safety hazard

Ethylene oxide (C₂H₄O)

Reaction is Ethylene oxide + ammonia → ethanolamines

Where the danger here might come from: it is Highly exothermic and the Ethylene oxide is Flammable and Explosive by itself

Risk scenarios are Runaway reaction, Overpressure and Loss of temperature control.

Metals: gold, silver, mercury

Formation of explosive compounds so Ammonia can react with metal ions to form Ammine complexes and Some of which become explosive precipitates. Examples:

Silver: "Fulminating silver" (Ag compounds with ammonia) → Highly sensitive explosive
Mercury → Similar unstable compounds
Gold → Forms unstable ammine complexes under certain conditions

Key risk it Often forms during cleaning or analytical processes, which can accumulate unnoticed and Becomes dangerous when Dried and Disturbed

Interaction type

Main hazard

Halogens

Explosive compounds

Hypochlorite

Toxic + explosive

Ethylene oxide

Runaway / explosion

Metals (Ag, Hg, Au)

Shock-sensitive solids

This is more like a Chemical incompatibility hazard, which means even outside flammable limits and even without air YOU can still get Explosion, Detonation and Violent decomposition.

Keep up the good work!

Arpad
veress@exprofessional.com

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